CONTEMPORARY WELDING PROCESSES AND THEIR EFFICIENCY IN THE MANUFACTURING OF HIGH-SPEED RAILWAY CAR BODIES
Abstract and keywords
Abstract (English):
Purpose: To determine the most promising materials for creating the HSR car bodies. To select the optimal welding methods for their assembly. Methods: An analysis of the properties of current and prospective metals used in the manufacture of high-speed railway car bodies by leading rolling stock manufacturers in Europe, Japan and China. Results: In the fabrication of HST car bodies, the most prevalent structures are composed of stainless steel and aluminum alloys, which are joined by various welding methods. At present, laser welding has been found the most technologically advanced method, due to its high degree of automation and the high quality of the resulting welded joints. Practical significance: The recommendations stated in the paper are intended for designers and railway car body builders to create and build the first Russian high-speed train, the “White Gyrfalcon”.

Keywords:
HST body manufacturing, car body material, welding technology, welding automation, use of welding robots, welded joint defect, analysis of deformation and stress in the joint
Text
Text (PDF): Read Download
References

1. Kiselev I. P. Vysokoskorostnoy zheleznodorozhnyy transport: obschiy kurs: uchebnoe posobie v 2 tomah / I. P. Kiselev, L. S. Blazhko, N. S. Bushuev, A. P. Ledyaev i dr. — M., 2014. — T. 1. ISSN 2223-9987. Byulleten' rezul'tatov nauchnyh issledovaniy 2025/460 Problematikatransportnyhsistem

2. Kondratenko V. G. Sovershenstvovanie tehnologii sborki kuzovov zheleznodorozhnyh vagonov / V. G. Kondratenko, A. M. Budyukin, E. R. Zhukov // Progressivnye tehnologii, primenyaemye pri remonte podvizhnogo sostava RZhD: sbornik trudov konferencii studentov, aspirantov i molodyh uchenyh. — 2017. — S. 98–101.

3. Zhukov E. R. Sovremennye materialy i konstrukcii, primenyaemye dlya otechestvennyh zheleznodorozhnyh vagonov / E. R. Zhukov, A. M. Budyukin, V. G. Kondratenko // Progressivnye tehnologii, primenyaemye pri remonte podvizhnogo sostava RZhD: sbornik trudov konferencii studentov, aspirantov i molodyh uchenyh. — 2017. — S. 95–98.

4. Kostyukovich E. A. Analiz trebovaniy k materialam detaley podvizhnogo sostava, ekspluatiruemyh v usloviyah nizkih temperatur, s cel'yu snizheniya hrupkogo razrusheniya / E. A. Kostyukovich, A. M. Budyukin // Progressivnye tehnologii, primenyaemye pri remonte podvizhnogo sostava RZhD: sbornik trudov konferencii studentov, aspirantov i molodyh uchenyh. — 2018. — S. 96–98.

5. Stefanishina A. N. Primenenie sovremennyh innovacionnyh materialov v konstrukcii podvizhnogo sostava / A. N. Stefanishina, P. E. Fedorchuk, A. M. Budyukin, S. V. Urushev // Progressivnye tehnologii, primenyaemye pri remonte podvizhnogo sostava RZhD: sbornik trudov konferencii studentov, aspirantov i molodyh uchenyh. — 2018. — S. 111–117.

6. Vasilenko P. G. Ocenka rezul'tatov vnedreniya sovremennyh metodov svarki kuzovov lokomotivov / P. G. Vasilenko, A. M. Budyukin // Progressivnye tehnologii, primenyaemye pri remonte podvizhnogo sostava RZhD: sbornik trudov konferencii studentov, aspirantov i molodyh uchenyh. — 2017. — S. 37–38.

7. Kak predotvratit' problemy pri svarke alyuminiya? // URL: https://blog.svarcom.net/ news/222problemy-pri-svarke-alyuminiya.html (data obrascheniya: 16.08.2025).

8. «Ural'skie lokomotivy» nachali podgotovku k proizvodstvu vysokoskorostnyh poezdov // URL: https://rollingstockworld.ru/passazhirskij-ps/uralskie-lokomotivy-nachali-podgotovku-k-proizvodstvu-vysokoskorostnyh-poezdov/ (data obrascheniya: 16.08.2025).

9. Krivonos E. V. Analiz defektov, voznikayuschih pri svarke treniem s peremeshivaniem / E. V. Krivonos, I. K. Chernyh, E. N. Matuzko, E. V. Vasil'ev // Mashinostroenie i mashinovedenie. Omskiy nauchnyy vestnik. — 2017. — № 2(152). — S. 24–27.

10. Sibillano T. Spectroscopic monitoring of penetration depth in CO2 Nd: YAG and fiber laser welding processes / T. Sibillano, D. Rizzi, A. Ancona, S. Saludes-Rodil et al. // Journal of Materials Processing Technology. — 2015. — Pp. 910–915.

11. Avtomaticheskaya svarka izdeliy iz alyuminievyh splavov: osobennosti tehnologii, realizaciya v vide kompleksnoy avtomatizirovannoy sistemy i robotizirovannogo kompleksa. — URL: https://www.aluminas.ru/upload/iblock/8d8/_-_-_-_-_-_.pdf (data obrascheniya: 16.08.2025).

12. Universal'nyy svarochnyy robototehnicheskiy kompleks KUKA. — URL: https://automachin.com/projects/svarka/universalnyy-svarochnyy-robototekhnicheskiy-kompleks-avv/ (data obrascheniya: 16.08.2025). 2025/4 Bulletin of Scientific Research ResultsProblematikatransportnyhsistem 61

13. Haskin V. Yu. Vozniknovenie hamping-effekta pri lazer-MIG svarke vysokoprochnoy stali AN-32 / V. Yu. Haskin, V. N. Korzhik, I. N. Klochkov, D. Cay i dr. // TECHNICAL SCIENCE. Colloquium-journal. — 2019. — № 13(37). — S. 19–24.

14. Yuhin N. A. Defekty svarnyh shvov i soedineniy / N. A. Yuhin. — M.: SOUELO, 2007. — 56 s.

Login or Create
* Forgot password?